Transportation Services Consulting, Inc. - Professional Services for the Lancair Builder  

Transportation Services Consulting

Professional Services for the Lancair Builder

FREQUENTLY ASKED QUESTIONS

1. I've never seen a Lancair-IV in person but it certainly looks like a beautiful airplane. After all the hype is it really the best in single engine four seaters? In other words if I had $150,000, why should I buy a Lancair IV instead of its equivalent out there in the marketplace?

First of all, There IS no speed equivalent for less than a million!! Second, you will need the better part of $400,000 to properly equip and professionally finish a show quality Lancair IV-P.

Now, the why's;

There is absolutely no other four place piston airplane that can approach the altitude, speed and range of this one. The Reno air races are proving the claims. 

2. You've had a lot of hours flying the Lancair IV. What do you personally really like about it? What really bugs you about it?

I like the airplane because it is fast- beautiful- and flies like a fighter. What I don't like is giving up the Navajo interior room, and air stair door. I'm sorry it boils down to "room vs speed" but I find I usually fly with one other person and only rarely have four.

3. You have probably found some problems, bugs, idiosyncrasies in the Lancair IV, has the company for the most part corrected them in there ensuing kits sold? This relates to the building process as well as the flying characteristics.

The new molds are much improved over the early ones. They had problems the builder was expected to correct. Early difficulties with-- control hinges-flap tracks- P- doors-- have been engineered out of the picture with the Fast Builds.

4. OK, I've got the time, I've got the money, I've got permission from my wife, realistically how much time does it take to build a Lancair IV?

You can build one in less than six months, with a little help. Avionics, paint and upholstery might (will!) slow you down. However, it might take as much as 10 years or longer, depending upon how little time and money you invest. For example, you can go to Redmond, Oregon and take delivery of the wings (Fast Build) and using the factory "assist" program, you can complete the wings and tail, ready for the paint shop in a week. Price, $4000. Continued assistance ia avialable for as many weeks as needed. Even up to first flight. The Fast Build engine installation, and pressurized door is also now available.

The current factory estimate for a completed the Lancair IV- P. is over $310,000. And that does not include any supplemental labor. I doubt that one could be finished today, with a good avionics package, decent paint and upholstery for much less than $400,000.

Why do I like it?? Here's a couple reasons:

If you were to fly at flight level 230, with the cabin at 8500 feet and hear this comment:

"Zero DQ, turn right 20 degrees, you are over taking a King Air at 12 o'clock."

"Sir, do you have time for question? "

"Just what is a LNC4? "

What kind of engine you have??"

I find nearly every IFR flight results in at least one comment from ATC about the speed or other characteristic (climb - pressurization etc. etc.).

And seeing ground speed readouts, with tail winds, of over three hundred fifty knots, (I have seen over 400Kts).

-- Flying from Los Angeles to Daytona Beach, Florida in 6:20 (1 stop),

-- Flying from Fargo ND, to Daytona Beach Florida in 4:40 minutes (nonstop), landing with 18 gallons fuel. My cruise speed was 282 knots. Actually with no tailwind. Burning 16-18 gallons per hour.

Tell me, what other aircraft can do that on 20 gallons per hour? And carry 4 people??

"SHOULD I BUILD A LANCAIR??"

(Letter from a Owner/builder to a interested person who asks the question)

"Hello Rick:

If your objective is to get to from point A to B and save time, buy another Mooney. You would have to do a lot of flying to make up for the 3000 +- hours building time. There is no rational analysis that justifies building your own airplane on a time/cost basis. Don't even try.

Now if your objective is to build an airplane and suffer the agony and ecstasy of that experience then you should build the best airplane you can afford. Building an airplane is the guy equivalent of pregnancy and childbirth except that building an airplane takes longer and there is more blood and cursing involved. First flight is one of those life experiences that separates people who are alive from people who live.

You want to build the best airplane you can afford because you get the best return for your time spent. Think of it this way, you can restore a '73 VW Beetle or a '73 Porsche 911RSR and you would spend the same amount of time on each. Assuming the the percentage increase in value was the same for both, you would receive many times more return for each hour spent on the Porsche then the VW.

On the topic of user groups, I have a good friend who owns a Mooney and he would much rather hang out with Lancair pilots than Money pilots. I have never been to a Mooney gathering so I couldn't say.

Building and flying your own airplane will enrich your life in ways you cannot now imagine or predict. The people you meet will be worth knowing. The decision to build will change your life.

What say you?

Brent Regan

LIV-P (550 flying hours)"

What about Air Conditioning?

I have FINALLY found a system that is simple, works, and doesn't cost a airspeed penalty I can't live with. Weight is low due to NO fan for condenser. Airspeed loss is LESS than 5 kias. I have data from earlier prop tests for MT and GAMI injector test runs to compare with actual data as we fly. What a difference it makes in Florida in the summer. If you're flying in the South, let me demonstrate this system to you (and your wife) and you'll be convinced you can't fly without it!.   

Other A/C systems that cut a NACA duct hole in the fuselage, Aft of the baggage door, where fuselage area is reducing, will not have a inward airflow. They must rely on heavy powerful fans for this condenser cooling air. Most report little or no cooling in climb.

MK II AIR CONDITIONING FOR LANCAIR® IV & ES AVAILABLE!

ENCINITAS, CA: In 1995 Airflow Systems introduced the first fully functional air conditioning system for the Lancair IV and ES series of kit aircraft. Since the introduction of the MK1 system over 30 air conditioning kits for Lancairs have been delivered. Recently Airflow Systems introduced the Mk II version of this system which incorporates numerous upgrades developed over the past year.

Working with test results from the San Diego State University Aerospace Engineering wind tunnel, Airflow Systems has designed a new condenser installation that further reduces air conditioner drag while maintaining the high level of cooling efficiency enjoyed by owners of the original system. Improved aesthetics and ease of maintenance were also incorporated into the new design. 

Upgrades also include the use of new, lighter weight refrigerant hose, a wider selection of cabin air vent options, reduced parts count and easier installation. All of these improvements have been made based upon our extensive experience gained during the past 6 years of designing and manufacturing air conditioning kits for Lancairs.

Like all Airflow Systems aircraft upgrades, the MK II air conditioning kit comes complete with everything necessary for installation on aircraft under construction of for retrofit to aircraft already flying.

The retail price for the kits are $7495.00. Installation is available. Please contact the factory at 949-218-9701 with any questions or visit the Web site at www.airflow-systems.com/

If you would like to receive a demonstration of just how effective this system is please contact Charlie Kohler at home: 386-756-4445 or his cell phone: 386 527 2414

www.airflow-systems.com

Airflow Systems
35282 Vista De Todo
Capistrano Beach, CA 92624
voice: 949-218-9701 • fax: 949-218-9705

TURBINES???

TURBINE DREAMS, TURBINE REALITY

Wonderful stuff on Lancair putting a Walter 601 in a Lancair IV. There are two little things that we should be aware of before we all rush off and toss our piston engines in the trash. The first is SFC, the second is power at altitude. Turbines are great things: air goes in one end, gets compressed, fuel is added and burned, pressure and heat turn turbine blades which give us HP and keep everything running. Heck, the thing even takes in excess air to cool itself. What could be better? Efficiency in all heat and combustion engines is limited by the maximum heat and pressure differential that can be developed in the working gas, multiplied by the expansion ratio in the power producing areas, minus all losses and accessory loads. Looking at turbines we find that compression and expansion in the turbine engine is limited by the number of "stages" and the compression/recovery of each stage. Stages are made of airfoils, airfoils cost money, cheap turbines don't have many stages, cheap turbines have poor efficiency. Big airliner turbines are among the most efficient engines yet made. They have 5 to 12 compressor stages and 4 to 8 turbine stages. Small turbines usually have only 2 or 3 compressor stages and 1 to 2 turbine stages. More would cost too much money, so efficiency is sacrificed for lower cost. Most sub 1000 HP (sea level) turbines have SFC in the range of .55 to .8 lb./HP/hr. (lb.fuel per HP per hour) compared to a TSIO-550 at .42 to .46 and a modern piston engine at .35 to .41. Triple turbo compounded piston engines have achieved SFC below .30. This is a far cry from a Walter's .65. So what happens when we replace a 350 HP takeoff - 263 HP cruise - .44 SFC TSIO-550 with a 700 HP takeoff - 315 HP cruise - .65 SFC Walter? We go 6% faster in cruise at 25,000 ft. and burn 77% more fuel doing it!!! What a GREAT trade off. Why the low power at altitude? Well, the only way to vary compression and expansion on turbines is to use axial stages and variable vane compressors. These were pioneered on the J-79. But varying the stators can only affect compression so far and small, low cost turbines usually don't have this and rely on at least one centrifugal stage (which can't use variable stators...). So compression is fixed. This means that power falls off with atmospheric pressure. This means that the power of a 700 HP (sea level) Walter is only 315 HP at 25,000 ft. Ooops. Turbocharged piston engines have wastegates. They run nearly normally aspirated at sea level (as long as we are talking about GOOD piston engines and not over boosted certificated bombs). As you climb, the wastegate closes and the turbocharger picks up the loss in atmospheric pressure. Back pressure in the exhaust is less than people think since the backside of the turbo is seeing the lower than sea level atmosphere. At altitude, a turbo'd piston engine can achieve many times the compression and expansion ratios of a turbine. With them comes higher power at altitude and lower SFC. Oh, yeah. Don't forget that because the cooling air is being pulled in the front of a turbine engine with the working gas that max power becomes temperature limited in hot or high conditions. Lots of modern turbines are engine control protected from meltdown. Older ones just let the pilot look at the TIT as the throttle is advanced. Of course, there's a little lag in there that can allow you to push up the throttle and melt your turbine stages before you catch it, but that's only a $100,000+ mistake for a whole new hot section. We may get cooling limited with our piston engines, but the lag is longer and the consequences of a few seconds of overtemp is usually not loss of the whole mess. The Walters that are coming over here for bargain prices ($45k to $80k) are run out from low altitude commuter airline and cargo service. They are not protected from throttle transient induced meltdowns. Now I hear all sorts of wonderful things about the new Williams FJ-X. Williams has historically achieved better SFC than average at the expense of even less power at altitude. At least his engine controls protect against meltdowns. Having seen it, I have to ask how Williams expects this to be a useful aircraft engine without any accessory drives. The only accessory power on the whole engine comes from one puny starter/generator. No compressor bleed air, no hydraulic pump, no vacuum pump, no dual alternators, no de-ice system, no air conditioning, etc. Worst of all, no provision for ever adding them! Everything gets driven electrically and is counted separate from the engine weight. Not really apples to apples, and it gets worse when you find out that the rating on the one starter/generator can't run all the accessory loads of a TSIO-550. As a professional aerospace engineer and aircraft designer I cringe every time I hear about how great small turbines would be for aircraft like the Lancair IV. While I rail against the lack of progress in certificated piston engines, I am working with a manufacturer of modern technology engines that achieve low enough SFC and high enough power at altitude to dust the utility of the turbines in light aircraft. TCM's efforts in EFI are at least a step in the right direction. Look at what you REALLY get from a small turbine with accessory loads at altitude vs. what you can get from a turbocharged piston engine and it will surprise you. The small power gain vs. the fuel cost is rarely worth it below 500 HP at 25,000+ ft. Eric Ahlstrom

Posted on behalf of "Lance A. Neibauer" <lancen@lancair.com>: Folks, I recently read some comments on turbines that lacked some areas of accuracy so here I go again. Other than always wanting more power, the turbines possess worth in other areas as well. The Walter run-outs from fields in outback Russia are indeed a bad idea, almost as bad as the chopped off Avia props that usually go with them. Consequently, I went straight to Walter and we've worked out a good program for factory rebuilt 601E's. 750 hp, .67 SFC's, with good ram recovery up to 400 hp at 25,000 ft., 2,000 TBO that is very realistic and 8 years (for seals etc.). Total overhauls are about 40,000, maybe less. So, cutting to the chase at the lower flight levels we typically run 265 hp with the Continental, burning around 21 gph since the Cont. doesn't care for lean of peak operations in the flight levels* That comes to about .46 sfc. The Walter will burn 26 at that power setting for a .67 sfc., 27% more fuel by gallons. If the jet fuel cost were 27% less then fuel costs would be equal. (Actually one would save considerable fuel dollars operating in Europe, Asia or South America - virtually anywhere other than good old USofA.) But, while jet fuel is generally less in the USA, it's not that much less so there is added fuel cost here but it's really not too bad. The difference is that there will be over 100 hp still available, it will run quieter and smoother. And while I can't complain at all about reliability with the Continental, there is little discussion as to the great reliability with a good turbine. By the way, cooling drag drops from significant to nearly non-existent and prop efficiency should go up. The Walters that we've selected all come with Auto-start. Push the button and in 19 seconds, it's either sitting there running and ready to go or it has shut itself down automatically. There is also a very nice braking feature available with the engine/prop. Hartzell is now building a custom prop that will be similar to that which we ran on the Tigress. Having looked seriously at all the possible turbines, this was the only one that fit - generally from a cost viewpoint. While every maker offered us a demo engine, literally all others were too expensive. The Garrett had the best sfc's being a direct drive, it's exhaust straight out the back would be a serious cabin heater, Allison was too low of hp and the new Williams - too light if you can believe that! I'd need two of them up front - hmmm? Lance"
 

WHAT I THINK.

*I beg to differ Lance. MOST IVP operators are running lean of peak (LOP) at higher altitudes with f/f's of 16-17 GPH. Cyl head temps at 360-380. Most are GAMI trained and have seen the difference of rich vs lean operations.

I believe the Continental is the best choice for this airplane. Claims for increased performance (30-50 kts) have not materialized. The usual scapegoat is to blame the propeller.

I believe the airspeed vs horsepower vs drag is optimized with the Continental. 

Charlie K.